LDPE Pipe Plant (Single, Double, and Triple Layer)
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LDPE Pipe Plant (Single, Double, and Triple Layer)
At Vishwakarma Industries, we provide high-performance LDPE Pipe Plant solutions designed for the efficient production of single-layer, dual-layer, and triple-layer LDPE pipes. Our extrusion lines are built using advanced technology to ensure superior pipe quality, high-speed output, and energy efficiency ideal for applications such as irrigation, potable water supply, cable ducting, and industrial uses.
With over 35 years of manufacturing experience, our LDPE pipe plants are trusted by clients across India and internationally.
Technical Specifications
Our LDPE Pipe Plant is engineered for consistent, high-speed production of high-quality pipes, suitable for water supply, gas distribution, cable ducting, and industrial applications. The plant is customizable for single-layer, Dual-layer, or triple-layer LDPE pipe manufacturing.
✅ Pipe Diameter Range:- 2” to 8” (custom sizes available based on model)
✅ Output Capacity:- 80 kg/hour to 150 kg/hour (model and layer configuration dependent)
✅ Extruder Type:- High-efficiency single screw extruder + high-torque motor + optional jockey extruders for multi-layer or stripe applications
✅ Layering:- Optional co-extrusion with jockey extruder for dual-layer, triple-layer, or striped pipes
✅ Heating Zones:- PID-controlled multi-zone heating system for precise temperature control and uniform material flow
✅ Cooling System:- Stainless steel vacuum calibration tank + water cooling trough with high-efficiency sprayers for smooth surface finish and dimensional accuracy
✅ Automation:- Available in semi-automatic and fully automatic versions with optional PLC control for enhanced process management
✅ Power Consumption:- Designed for energy efficiency, delivering high output at low power usage
👉 Optional Add-ons:- Dual-color stripe unit, online marking/branding system, automatic pipe coiler, or length cutting unit
Models
VI 90
VI 100
VI 110
Extruder Screw
90 mm
100 mm
110 mm
Main Motor
20 HP
25 HP
30 HP
Heating Load
20 HP
20 HP
25 HP
Berrel Blower Load
1.25 HP
1.5 HP
1.5 HP
Jockey Extruder
30 mm
30 mm
40 mm
Motor Load
2 HP
2 HP
3 HP
Heating Load
2 HP
2 HP
7 HP
Take-up
2 HP
2 HP
2 HP
Roll Winder
3 HP
3 HP
5 HP
High Speed Mixture
25 HP
25 HP
25
Water Tank
12" x 12" x 96"
12" x 12" x 96"
12" x 12" x 96"
LD Ratio
25:1
25:1
25:1
Installation Area
35' x 20'
35' x 20'
40' x 20'
Pipe Range
2" to 6"
2" to 8"
2" to 8"
Production Approx
80 Kg
100 Kg
140Kg
Advance Features
At Vishwakarma Industries, our LDPE Pipe Plant is engineered to deliver superior performance, consistent pipe quality, and maximum productivity across single-layer, dual-layer, and triple-layer formats. Built with cutting-edge extrusion technology and a robust, energy-efficient design, it meets the evolving demands of agriculture, infrastructure, and industrial applications.
Whether you’re producing standard LDPE pipes or complex multi-layer configurations, our plant ensures:
✅ High-speed single screw extruder + jockey extruders (for dual/triple layers)
✅ Co-extrusion system for multi-layer pipe production with excellent layer adhesion
✅ PID-controlled multi-zone heating for precise melt temperature control
✅ Stainless steel vacuum calibration and cooling tanks for smooth, accurate pipe sizing
✅ Energy-efficient motor and drive systems for low operational costs
✅ Semi-automatic or fully automatic options with PLC-based controls
✅ Suitable for LDPE pipes for irrigation, Constructions, drinking water lines, and industrial applications
✅ Conclusion
The LDPE Pipe Plant from Vishwakarma Industries offers a complete solution for high-quality LDPE pipe production from single-layer to multi-layer pipes. With advanced technology, robust design, and dedicated service, our extrusion lines help manufacturers achieve maximum productivity at minimal operating cost.
Manufacturing Process of LDPE Pipe (Single, Dual, Triple Layer)
Our LDPE Pipe Plant is designed to produce single-layer, dual-layer, and triple-layer LDPE pipes using advanced extrusion and co-extrusion technology. The process ensures high-speed production, uniform pipe quality, and minimal material wastage.
Raw Material Feeding & Mixing:-
LDPE granules, color masterbatches, and additives (UV stabilizers, anti-oxidants, etc.) are dosed and fed into the main hopper.
👉 In dual-layer and triple-layer models, separate feeding systems and hoppers supply material to the jockey extruder(s) for outer and/or inner layers. This allows different material grades or colors for each layer, as per customer requirements.
Melting & Main Extrusion:-
The main extruder melts and homogenizes the material for the core pipe.
👉 In multi-layer models, the jockey extruder(s) simultaneously melt and deliver material for the outer or inner layers. All layers are co-extruded in a special die head, ensuring strong adhesion between layers and uniform thickness distribution.
Cooling Unit :-
Pipes are cooled in stainless steel water troughs equipped with high-pressure water sprayers. This step stabilizes dimensions and ensures smooth pipe surfaces without warping.
Haul-off & Cutting / Coiling / Take-Up :-
The pipe is uniformly pulled by a synchronized haul-off unit. It is cut to desired lengths or coiled using a manual or automatic winder, ready for packaging or transport.
Jockey Extruder for Layering (Dual/Three Layer Models) :-
👉 In Dual-layer and triple-layer models, jockey extruders are used alongside the main extruder to apply outer and/or inner layers.
✅ These jockey extruders enable:
• Co-extrusion of different LDPE grades for inner, middle, and outer layers
• Addition of colored or UV-protective outer layers
• Enhanced adhesion between layers for durable, high-performance pipes
• Customization for dual-color or striped pipes as per application
The jockey extruder works in perfect sync with the main extruder to produce seamless, multi-layer pipes with precise wall thickness control.
Control Panel:
The cooled and calibrated pipe is pulled through the extrusion line using a haul-off unit. This unit maintains a consistent tension and speed to avoid any stretching or compression of the pipe. Finally, the pipe is cut to the desired length using an automated cutter. The cut pipes are then collected and inspected for quality before being packaged for distribution.
Applications of LDPE Pipes
LDPE pipes from Vishwakarma Industries are trusted across sectors for their flexibility, durability, and cost-efficiency. Key applications include
- 🚜
- Ensuring efficient water delivery for sustainable farming
- 🚰 Drinking Water Distribution
Safe, hygienic pipelines for residential and rural supply - 🏭 Industrial Low-Pressure Pipelines
Reliable flow for chemical, fluid, and utility lines - 🌾 Agricultural Water Lines
Robust piping for field irrigation and crop managemen
EXPLORE OUR MACHINERY PRODUCTS
At Vishwakarma Industries, we manufacture and export top-grade machinery used in the plastic pipe industry, such as
Each of our machines is designed for durability, high output, low energy consumption, and minimal maintenance. Whether you’re starting a new unit or expanding capacity, we have a solution that fits your budget and technical needs.