PVC Casing and Capping Machine
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PVC Casing and Capping Making Machine
Looking for a reliable and efficient PVC Casing and Capping Making Machine
Vishwakarma Industries offers advanced PVC Casing & Capping Extrusion Lines Model 52×18 and 52×22. These machines deliver high output, use less energy, and ensure precise manufacturing. They are perfect for making top-quality casing and capping channels used in electrical wiring systems. Applications include homes, offices, and industrial setups.
Vishwakarma Industries was founded in 1987 by Mr. Kailash Chand. Since then, the company has built a strong reputation for dependable, high-performance machines. We also provide excellent after-sales service across India and abroad.
Technical Specifications
This machine is built for steady and reliable performance. It produces casing and capping channels using rigid PVC material. The output is strong, smooth, and dimensionally accurate. Each channel is ideal for electrical wiring in homes, offices, and factories.
The machine runs efficiently with low power use. It supports scalable production for small and large manufacturers. Operation is simple, with minimal training required. Maintenance is easy and cost-effective.
Models 52x18 and 52x22 are available to suit different production needs. They are designed to deliver consistent results, batch after batch. This makes them a smart investment for long-term growth.
Models
VI 52x18
VI 52x22
Extruder Screw
52 mm
52 mm
Main Motor
15 HP
20 HP
Heating Load
15 HP
15 HP
Berrel Blower Load
1 HP
1 HP
Extruder Vacuum
1 HP
1 HP
Loader Motor
2 HP
2 HP
Feeder Motor
3 HP
3 HP
Vacuum Pump
3 HP
3 HP
Take-up
2 HP
2 HP
Cutter
2 HP
2 HP
Air Compressor
5 HP
5 HP
Vibrator Motor
0.5 HP
0.5 HP
Hot & Cool Mixture
30 HP+7.5 HP
30 HP+7.5 HP
Water Tank
12"x12"x145"
12"x12"x145"
LD Ratio
18:1
22:1
Installation Area
80'x50'
100'x50'
Pipe Range
20mm to 110mm
20mm to 110mm
Production Approx
100 to 110 Kg.
100 to 140 Kg.
Advance Features
Our PVC Casing and Capping Making Machine uses the latest plastic extrusion technology.
It offers reliable performance, easy maintenance, and high output.
This machine is ideal for manufacturers who want a cost-effective and energy-saving solution.
It is perfect for making electrical PVC casing and capping profiles.
The machine comes with a high-speed twin screw extruder.
This ensures smooth melting and steady flow of rigid PVC material.
A PID digital temperature control system manages heat across multiple zones.
This helps maintain consistent pipe quality.
The stainless-steel cooling tank cools the pipes evenly.
It also prevents rust, making the machine more durable for long-term use.
- Twin Screw Extruder (52×18 & 52×22): For smooth melting and flow
- Size Capacity: Makes casing, capping, and PVC pipes up to 110 mm
- User-Friendly: Simple control panel with temperature display
- Durable: Built for 24×7 industrial use
- PID Temperature Control: Ensures stable and accurate heating
- High Performance: Delivers consistent and efficient production
- Eco-Friendly: Uses sustainable materials to reduce environmental impact
- Low Power Use: Helps cut down electricity costs
- Quiet Operation: No noise or vibration – ideal for indoor setups
- Automation Options: Available in semi-automatic and fully automatic models
These features make it a top choice for PVC casing and capping production in India. It offers the perfect mix of high performance, long-lasting build, and cost efficiency
📌 Conclusion
The PVC Casing and Capping Making Machine – Models 52×18 & 52×22 – is built with advanced extrusion technology. It delivers strong, accurate, and smooth PVC casing and capping profiles. Designed for reliable performance and high output, it suits both small and large manufacturers.
With over 38 years of experience, Vishwakarma Industries offers trusted machines and excellent after-sales support. This makes it a smart choice for efficient, precise, and profitable production.
Choose Vishwakarma Industries for consistent quality, long-term value, and peace of mind.
Manufacturing Process of PVC Casing and Capping Profile
The PVC Casing and Capping Making Machine (Model 52×18 & 52×22) from Vishwakarma Industries, Delhi uses a fast and efficient process. It is designed to produce strong, durable, and high-quality PVC casing and capping profiles. The process is smooth and well-planned. It reduces material waste, keeps wall thickness even, and runs at high speed. This makes it ideal for manufacturers in India and for export markets. The machine ensures steady production with every batch. The output meets both Indian and international standards for electrical wiring safety. Each profile is made to be safe, reliable, and consistent. Here’s how the process works, step by step: (You can now follow with a clear step-by-step breakdown.) Would you like help drafting that step-by-step section next
Raw Material Mixing in Hot and Cool Mixture :-
The process starts with mixing rigid PVC resin, stabilizers, lubricants, fillers (like calcium carbonate), and color masterbatches.
This mix is blended in high-speed hot and cool mixers.
Uniform mixing ensures smooth extrusion, accurate dimensions, and long-lasting strength.
Melting and Extruding :-
The blended material goes into the twin screw extruder.
It melts evenly with the help of PID-controlled heating zones.
The material flows smoothly through the screw and barrel.
This step ensures even wall thickness and a smooth inner surface
Sizing and Shaping :-
The melted PVC passes through a die head that shapes it into the required size.
It then enters a vacuum calibration unit and sizing sleeve.
This ensures accurate diameter and a smooth finish, as per ISI or global standards.
Profile Cooling System :-
The hot profile moves through a stainless-steel cooling tank.
Water sprayers and a recirculating pump cool it evenly.
This prevents bending and keeps the shape accurate.
Haul-Off Unit :-
The haul-off unit gently pulls the profile from the extruder.
Speed controls keep the pulling steady.
This avoids stretching or damage.
It works in sync with the cutter for perfect length.
Automatic Cutting Unit :-
The cutting unit slices the profile into standard lengths.
Cuts are clean and smooth, ready for packing.
PLC Control Panel Control Panel :-
The machine is controlled by a user-friendly PLC panel.
It manages speed, temperature, and safety alarms.
Operators can monitor and adjust settings in real time.
This ensures steady quality and high output.
The simple interface reduces errors and boosts productivity.
PVC casing and capping profiles Utilization & Applications
PVC casing and capping profiles made by our machine are used in many sectors. They protect electrical wires and are easy to install. Each profile is strong, fire-resistant, rust-free, and built to last. They offer excellent insulation and keep wires safe from damage, moisture, and heat.
✅ Where They Are Used
- ⚡ Homes and Offices Used to cover and protect wires in houses, apartments, shops, and commercial buildings. Keeps wiring neat, safe, and hidden from view.
- 🏢 Concealed Wiring in Buildings Ideal for wiring inside walls and ceilings. Helps maintain clean interiors while protecting cables.
- 🏭 Factories and Industrial Units Organizes and shields heavy-duty cables in machines and production areas. Supports safe and efficient cable management.
- 🛠 Control Panels and Equipment Provides secure channels for wiring in control panels, machinery, and automation systems. Reduces risk of short circuits and improves system reliability.
- 🚧 Surface Wiring Installations Suitable for surface-mounted wiring in temporary setups, renovations, or retrofit projects. Easy to install and remove when needed.
- 📦 Telecom and Data Networks Protects communication and data cables in server rooms, IT hubs, and telecom setups. Ensures smooth signal flow and long cable life.
These profiles follow Indian and international safety standards. They are trusted by builders, contractors, and manufacturers across India and abroad. Whether for new construction or upgrades, our PVC casing and capping ensures safe, reliable, and long-lasting performance.
EXPLORE OUR MACHINERY PRODUCTS
At Vishwakarma Industries, we manufacture and export top-grade machinery used in the plastic pipe industry, such as
Each of our machines is designed for durability, high output, low energy consumption, and minimal maintenance. Whether you’re starting a new unit or expanding capacity, we have a solution that fits your budget and technical needs.