PVC Garden Hose Pipe Plant
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PVC Transparent Garden Hose Pipe Plant,
The PVC Transparent Garden Pipe Plant, manufactured by Vishwakarma Industries, represents a significant advancement in the field of polymer processing and extrusion technology. This plant is designed to produce high-quality transparent garden pipes, which have become indispensable in various sectors due to their durability, flexibility, and transparency. This document aims to provide an in-depth understanding of the PVC Transparent Garden Pipe Plant, its features, applications, and the impact it has on the industry.
Technical Specifications
The PVC Transparent Garden Pipe Plant is engineered to deliver high performance and efficiency. Here are some key technical specifications:
Production Capacity: The plant can produce approximately 125kg of PVC pipes per hour, making it suitable for large-scale manufacturing operations.
Material Utilization: The plant uses raw PVC resin directly, eliminating the need for granules (dana). This approach enhances material efficiency and reduces production costs.
Extrusion Temperature: The extrusion process is carried out at a controlled temperature, typically ranging from 160°C to 200°C, ensuring optimal melting and homogenization of the PVC resin.
Pipe Sizes: The plant can produce pipes in various sizes, ranging from small diameter tubes for medical applications to larger diameter pipes for agricultural and industrial use.
Die and Calibration Units: The plant is equipped with high-precision dies and calibration units that ensure consistent pipe dimensions and quality.
Models
VI 75
VI 90
Extruder Screw
75 mm
90 mm
Main Motor
15 HP
20 HP
Heating Load
15 HP
20 HP
Berrel Blower Load
1 HP
1.25 HP
Jockey Extruder
40 mm
40 mm
Motor Load
3 HP
3 HP
Heating Load
7 HP
7 HP
Take-up
1 HP
1 HP
High Speed Mixture
30 HP
30 HP
Water Tank
10" x 10" x 145"
10" x 10" x 195"
LD Ratio
25:1
25.:1
Installation Area
35' x 20'
40' x 20'
Pipe Range
5mm to 40mm
10mm to 40mm
Production Approx
75 Kg
125 Kg
Advance Features
The PVC Transparent Garden Pipe Plant continues to evolve with advancements in technology and materials. Here are some emerging trends and innovations in this field:
♻️ Eco-Friendly Additives :-
Manufacturers are exploring the use of eco-friendly additives and plasticizers to reduce the environmental impact of PVC pipes. These additives aim to enhance the biodegradability and recyclability of the pipes.
⚙️ Advanced Extrusion Technology :-
New extrusion technologies are being developed to improve the efficiency and precision of the manufacturing process. These technologies include computer-controlled extrusion lines, automated quality control systems, and energy-efficient heating systems.
🌱 Biodegradable PVC :-
Research is underway to develop biodegradable PVC materials that can break down naturally over time. These materials aim to address the environmental concerns associated with traditional PVC products.
📡 Smart Pipes :-
The integration of sensors and smart technologies into PVC pipes is an exciting trend. These smart pipes can monitor fluid flow, detect leaks, and provide real-time data for maintenance and optimization.
🔬 High-Performance Blends :-
Manufacturers are experimenting with high-performance blends of PVC and other polymers to enhance the properties of the pipes. These blends aim to improve the pipes’ strength, flexibility, and resistance to extreme conditions.
✅ Conclusion :-
The PVC Transparent Garden Pipe Plant, manufactured by Vishwakarma Industries, is a testament to the advancements in polymer processing and extrusion technology. Its ability to produce high-quality transparent garden pipes has made it an essential tool in various industries, from agriculture and automobiles to medical and food handling. With continuous innovations and a focus on sustainability, the future of PVC pipes looks promising, offering even greater benefits and applications.
PVC Soft Pipe Manufacturing Process
The manufacturing process of PVC Transparent Garden Pipes involves several critical steps, each contributing to the final product’s quality. Here’s an overview of the process
Raw Material Preparation:
The process begins with the preparation of raw materials. High-grade PVC resin is the primary raw material used in the production of these pipes. The resin is carefully selected to ensure the highest quality of the final product. Additives such as plasticizers, stabilizers, lubricants, and pigments are mixed with the PVC resin to enhance the pipes’ properties, such as flexibility, thermal stability and color.
Extruder:
The mixed raw material is fed into an extruder, a machine that melts and shapes the material into a continuous profile. The extruder consists of a barrel and a screw mechanism that heats and transports the material through the barrel. As the material progresses through the extruder, it undergoes melting, mixing, and homogenization, resulting in a uniform and consistent melt.
Shaping and Sizing:
The molten PVC is then passed through a die, a tool that shapes the material into a specific profile. In this case, the die shapes the PVC into a hollow tube, which will become the garden pipe. The shaped pipe is then cooled and sized using a vacuum sizing unit. This unit ensures that the pipe maintains its dimensions and shape as it cools down.
Pipe Cooling System :
The extruded pipe is cooled further using a series of water baths or cooling chambers. This step is crucial to solidify the pipe and prevent any deformation. After cooling, the pipe passes through a calibration unit, which ensures that the pipe’s dimensions meet the required specifications.
Patta Take-Up:
The cooled and calibrated pipe is pulled through the extrusion line using a haul-off unit. This unit maintains a consistent tension and speed to avoid any stretching or compression of the pipe. Finally, the pipe is cut to the desired length using an automated cutter. The cut pipes are then collected and inspected for quality before being packaged for distribution.
Jockey Extruder:
The cooled and calibrated pipe is pulled through the extrusion line using a haul-off unit. This unit maintains a consistent tension and speed to avoid any stretching or compression of the pipe. Finally, the pipe is cut to the desired length using an automated cutter. The cut pipes are then collected and inspected for quality before being packaged for distribution.
Control Panel:
The cooled and calibrated pipe is pulled through the extrusion line using a haul-off unit. This unit maintains a consistent tension and speed to avoid any stretching or compression of the pipe. Finally, the pipe is cut to the desired length using an automated cutter. The cut pipes are then collected and inspected for quality before being packaged for distribution.
PVC Soft Pipe Utilization
PVC Transparent Garden Pipes have a wide range of applications due to their versatility and durability. Here are some key sectors where these pipes are extensively used:
Water Supply:
PVC garden pipes are commonly used for watering gardens, lawns, and agricultural fields. Their flexibility and transparency make them easy to handle and monitor. These pipes are also used in irrigation systems for efficient water distribution.
Automobiles:
In the automotive industry, PVC pipes are used for various fluid transfer applications, including coolant lines, air conditioning systems, and windshield washer tubes. Their resistance to chemicals and high temperatures makes them ideal for under-the-hood applications.
Agriculture:
In addition to irrigation, PVC pipes are used in hydroponic systems for nutrient delivery and water circulation. Their resistance to UV radiation and chemicals makes them suitable for outdoor agricultural applications.
Food & Syrup Handling and Fluid & Chemical Transfer:
In the food and beverage industry, PVC pipes are used for handling and transferring liquids, syrups, and chemicals. Their non-toxic nature and ease of cleaning ensure that they meet the stringent hygiene standards required in this industry.
General Water Suction & Discharge:
PVC garden pipes are used for general water suction and discharge applications, such as draining pools, ponds, and water tanks. Their durability and resistance to abrasion make them suitable for these demanding applications.
Pharmaceutical Manufacture:
In the pharmaceutical industry, PVC pipes are used for transferring chemicals and fluids during the manufacturing process. Their transparency allows for easy monitoring of the flow and ensures compliance with quality standards.
EXPLORE OUR MACHINERY PRODUCTS
At Vishwakarma Industries, we manufacture and export top-grade machinery used in the plastic pipe industry, such as
Each of our machines is designed for durability, high output, low energy consumption, and minimal maintenance. Whether you’re starting a new unit or expanding capacity, we have a solution that fits your budget and technical needs.