PVC Rigid Pipe Extrusion Line
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PVC Rigid Pipe Extrusion Line
Looking for a reliable PVC Pipe Making Machine? Vishwakarma Industries introduces the PVC Twin Screw Extrusion Line – Model 65×22. This machine is built for high output, low power use, and precise manufacturing. It produces 75mm to 250mm PVC rigid pipes, UPVC pipes, and casing pipes for homes, businesses, and industries. Founded in 1987 by Mr. Kailash Chand, Vishwakarma Industries has earned trust across India and abroad. We are known for high-performance machines and excellent after-sales support.
Technical Specifications :-
The Model 65x22 from Vishwakarma Industries is built for precision and high performance. It is scalable, making it suitable for both small and large manufacturing units. The machine delivers consistent pipe quality while keeping energy use low. Pipe Compatibility: Specially designed for producing PVC Rigid Pipes across multiple applications.
✅ Surface Finish: Ensures smooth internal and external surfaces with uniform wall thickness.
✅ Robust Construction: Heavy-duty frame and industrial-grade components for long-term durability and minimal maintenance.
✅ Extrusion Excellence: Optimized screw-barrel configuration for efficient melting and material flow.
✅ Energy Efficiency: Low power consumption with high throughput, reducing operational costs.
✅ User-Friendly Interface: Simplified control panel with intuitive controls for quick adjustments and ease of use.
✅ High Production Capacity: Delivers 180 to 250 Kg/hour, supporting large-scale output with consistent quality.
Models
VI 65x22
Extruder Screw
65mm
Main Motor
30 HP
Heating Load
20 HP
Berrel Blower Load
1.5 HP
Extruder Vacuum
1 HP
Loader Motor
2 HP
Feeder Motor
3 HP
Screw Speed (RPM)
50
Vacuum Pump
3 HP
Take-up
5 HP
Pipe Cutter
3 HP
Air Compressor
5 HP
Vibrator Motor
0.5 HP
Hot & Cool Mixture
30 HP+7.5 HP
Water Tank
15"x15"x188"
LD Ratio
22:1
Installation Area
80'x50'
Pipe Range
75mm to 250mm
Production Approx
180 to 250 Kg
Advance Features :-
The PVC Twin Screw 65×22 Pipe Making Machine from Vishwakarma Industries combines modern extrusion technology with durability and performance. It has a high-speed twin screw extruder that ensures uniform melting and smooth flow of PVC material. The PID digital temperature control system manages heat precisely across multiple zones. This guarantees consistent pipe quality. A stainless-steel cooling tank strengthens pipes through uniform cooling. It also prevents corrosion, making the machine reliable for long-term use.
✅ Key Features
- Twin Screw Extruder 65×22 for uniform melting and flow
- User-friendly control panel with digital temperature display
- Heavy-duty frame for continuous operations
- PID digital temperature controller for stable extrusion
- High output with excellent pipe quality
- Eco-friendly design to reduce environmental impact
- Low power consumption for reduced costs
- Low noise and vibration-free operation, ideal for indoor use
- Automation options: semi-automatic and fully automatic lines
📌 Conclusion
The PVC Twin Screw Model 65×22 offers the right mix of advanced technology and reliable performance. It is the ideal machine for producing 75mm to 250mm PVC rigid pipes, UPVC pipes, and casing pipes. With consistent quality, high output, and excellent profitability, it is one of the best solutions for PVC pipe manufacturing in India.
Manufacturing Process of PVC Rigid Pipe Extrusion Line
The PVC Rigid Pipe Making Machine Model 65×22 from Vishwakarma Industries, Delhi uses a streamlined and efficient process. It is designed to produce strong, durable, and high-quality rigid pipes. This process reduces material wastage and maintains uniform wall thickness. It also achieves high production speed, making it ideal for manufacturing units in India and export markets. The machine ensures consistent pipe production that meets national and international casing standards. This guarantees safety and reliability in every batch. Here’s how the process works, step-by-step:
Raw Material Mixing in Hot and Cool Mixture :-
The process starts with mixing rigid PVC resin, stabilizers, lubricants, fillers, and color masterbatches. If needed, calcium carbonate is added as a filler. The mixture is blended in high-speed hot and cool mixers. This ensures uniform dispersion of all additives. Proper raw material preparation is essential. It allows smooth extrusion, accurate dimensions, and long-lasting pipe durability.
Melting and Extruding :-
The blended rigid PVC material is fed into the twin screw extruder. Inside the extruder, the material is melted evenly. The PID-controlled heating zones gradually heat the compound. It is then pushed through the screw and barrel, keeping the flow consistent. This step is important for achieving uniform wall thickness. It also ensures a smooth inner surface of the pipe.
Sizing and Shaping :-
The molten PVC passes through a rigid pipe die head. This die head shapes the pipe to the required diameter and wall thickness. Next, the pipe enters the vacuum calibration unit and sizing sleeve. These ensure accurate dimensions and a smooth surface finish. The process meets both ISI standards and international quality requirements.
Pipe Cooling System :-
The hot, shaped pipe passes through a stainless-steel water-cooling tank. This step solidifies the pipe and helps it retain its exact shape. Efficient cooling prevents deformation. It also ensures the pipe meets strict dimensional tolerances. The cooling tank is fitted with water sprayers and a recirculating pump. Together, they provide optimal cooling efficiency.
Haul-Off Unit :-
The haul-off unit, also called the traction unit, pulls the pipe evenly from the extruder. Its adjustable speed controls maintain constant pulling tension. This prevents the pipe from stretching or deforming. The haul-off unit works in perfect sync with the cutting unit. Together, they deliver pipes of precise length.
Automatic Cutting Unit :-
The automatic cutting unit cuts the pipe into standard lengths. The length can be set as per customer specifications. It ensures the edges are smooth and burr-free. The pipes are then ready for bundling and dispatch.
PLC Control Panel Control Panel :-
The PVC Rigid Pipe Making Machine from Vishwakarma Industries is operated through a user-friendly PLC control panel.
This panel integrates key functions such as:
- Speed settings for the extruder, haul-off, and cutter
- PID temperature controls for precise heating zone management
- Safety alarms for over-temperature, overload, or system faults
The PLC system lets operators monitor, adjust, and synchronize all processes in real time. This ensures consistent quality and high production efficiency.
The intuitive interface reduces operator errors. It also improves overall plant productivity.
PVC Rigid Pipe Extrusion Line Utilization & Applications
The PVC Rigid Pipe Extrusion Line from Vishwakarma Industries is engineered for versatility and performance. It supports a wide range of infrastructure and utility needs across different sectors.
⚡ Applications
- Residential & Commercial Bore Well Systems – Durable pipes for water extraction and distribution
- Agricultural Irrigation – Reliable flow systems for farms and plantations
- UPVC Pipe Systems for Buildings – Ideal for water supply, drainage, and structural piping
- Industrial Cable & Fluid Management – Safe routing and containment for cables and fluids
- Casing & Underground Cable Protection – Strong shielding for buried utilities, telecom lines, and electrical networks
🌟 Performance Advantages
Pipes produced on Vishwakarma Industries’ machines are:
- High-strength, flame-retardant, and corrosion-resistant
- Lightweight, easy to install, and cost-effective
- Excellent in insulation and long-term reliability
These qualities make them ideal for residential, commercial, and industrial projects. They support modern infrastructure with safety, efficiency, and durability across India and global markets.
EXPLORE OUR MACHINERY PRODUCTS
At Vishwakarma Industries, we manufacture and export top-grade machinery used in the plastic pipe industry, such as
Each of our machines is designed for durability, high output, low energy consumption, and minimal maintenance. Whether you’re starting a new unit or expanding capacity, we have a solution that fits your budget and technical needs.